Natural capital

The growing demand for natural resources will force dairy companies to process products more efficiently by lowering its carbon and water footprint by making use of the latest technologies available globally. In addressing its dispersed factory locations, Clover is evaluating its options to consolidate these factories and install latest technology, enabling it to improve its cost competitiveness, while also achieving synergies in sustainability of its operations, such as reduction in Clover’s carbon and water footprint. As some of the technologies are expensive, Clover is constantly reviewing available government tax incentives and grants for improved energy and water efficiencies. This will allow Clover to be more cost competitive at a unit cost level. Clover is reliant on a constant good quality water source to ensure that products meet its minimum quality standards. In areas where water quality is inconsistent, Clover installs water purification/filtration systems to ensure a quality water supply to the factory. Clover is exposed to areas where factories are located in water scarce areas, as no factory can be operational without water supply which is required to clean manufacturing lines on completion of production batch runs or where water is used as a base of the product, such as juice. Future climate change may also impact on milk supply areas and available supply.

Clover is a branded food and beverages group with a strong emphasis on value-added products. The company has operations in South Africa and selected African countries. Part of the company’s vision is to deliver trusted products and sustainable shareholder value by being a responsible corporate citizen and preferred employer.

As part of achieving this vision, Clover recognises its responsibility to reduce, and as far as practical, to eliminate the impacts of its business on the environment. This responsibility relates not only to operations within Clover’s control, but also to Clover’s supply chain partners, which are recognised to be responsible for significant environmental impacts in supplying Clover.

In realisation of this responsibility, Clover is committed to implementing and maintaining an effective Environmental Management System to provide a structured framework for continual improvement of its environmental performance. As part of the Clover Environmental Management System, Clover has set the following objectives which have also been incorporated into Clover’s Environmental Policy:

Objective Outcome
Continuously improve environmental performance. Implement and maintain an effective environmental management system (“EMS”). Provide a structured framework for continual improvement. Identify and manage progress against set targets per identified aspects.
Inform staff on the EMS and policy and equip them with skills to achieve requirements of the Policy. Staff engagement, formal development and training.
Ensure consistent quality of products in line with legal, regulatory and best practise requirements. Implement quality assurance models in both Clover’s milk collection as well as the production environments with laboratories monitoring and testing quality of products. Ultimately quality is monitored through feedback at Clover’s Consumer Centre handling general enquiries, complaints as well as compliments.
Reduce carbon footprint. Quantify the carbon footprint associated with operations and key elements of the supply chain. Set annual targets for reducing Clover’s overall climate impact.
Reduce water usage across operations. Monitor water usage and set targets for reducing water consumption.
Limit the generation of solid and liquid waste and the impact of their disposal on the environment. Implement programme, monitor waste sent to landfill and set targets for reducing waste to landfill.
Minimise product returns and damages and the impact thereof on the environment. Implement programmes to continuously reduce returns.
Reduce energy consumption and associated emissions. Monitor energy usage and set targets for reducing consumption.
Manage impacts for on-site storage of fuels and chemicals, both during normal operation and in the event of spills and emergencies. Implementation and monitoring of procedures.
Optimise the use of primary and secondary packaging. Monitor wastage and implement improvement processes and targets.
Adhere to all applicable environmental legislation. Continuously review and revise the ambit and effectiveness of the EMS.
Ensure continuous monitoring of and reduction in the impacts associated with milk supply. Support and development of the Best Farming Practices Programme.
Inform supply chain partners on activities to reduce environmental impact and partner with them to reduce their own impact. Formally engage with partners in the supply chain.
Ensure Health and Safety throughout all operations. Continuous monitoring to ensure safe working environment.


Environmental

Clover strives to manage its business in such a manner that the environment is adequately protected, the use of natural resources is minimised, and that environmental management programmes are established to contribute towards the sustainability objectives of the company. Clover’s green initiative strategy was formalised and commenced in the 2011 financial year with the aim of establishing a formal environmental sustainability (“green”) strategy. In terms of achieving this vision, Clover recognises its responsibility to reduce, and as far as possible, to eliminate the impact of its business on the environment. Clover recognises that in achieving environmental excellence, it would obtain a competitive advantage over its peers, as a food manufacturer’s energy and services costs comprise approximately 17% of fixed costs.

This responsibility not only relates to operations within Clover’s control, but also to Clover’s supply chain partners, who in the course of supplying Clover, could be responsible for significant environmental impacts. In the realisation of this responsibility, Clover has developed an environmental management system (“EMS”) which provides a structured framework against which continuous improvement can be measured. Clover actively monitors environmental, health, safety and quality through the use of its dedicated Entropy SHEQ management system and other forms of assurance.

The Social and Ethics Committee requires each business unit to regularly report its impact on the environment based on agreed measures. The Chief Engineer: Maintenance and Safety, Health and Environment (“SHE”) for production together with the Divisional Engineer for distribution are both responsible for reporting on Clover’s green strategy and on the SHE compliance to the Social and Ethics Committee.

Operational efficiency
  2012/2013 2013/2014 2014/2015
Total Direct Energy Consumption in Gigajoules – i.e. from fuels burned 1 514 881 1 445 980 1 514 773
Total Indirect Energy Consumption in Gigajoules – i.e. from electricity consumed 526 292 474 801 482 168
Total Electricity Consumption (MWh) 146 192 131 889 133 936
Total Energy Consumption in Gigajoules *** *** 1 966 941
Electricity consumed per kg product produced (kWh/ton) 168,4 142,4 137,3
Fuel consumed for steam generation (coal, diesel, HFO) per kg product produced (kWh eq/ton) 523 423 402
Waste to landfill in kg per ton produced 15 9,3 7,3
Total weight of Non-Hazardous Waste Disposed (ton) *** *** 5 940
Total weight of Hazardous Waste Disposed (ton) *** *** 758
Total weight of Waste sent for Recycling (ton)**** 8 552    
Percentage of Waste disposed of that is sent for recycling 52 58 71
Water consumed per kg of product produced* 4,56 4,09 3,79
Total Water Consumption (Kilolitres/Kl)***** 3 100 616 3 363 183 3 323 214
Average Volume of Water (Litres) Consumed per Person Hour Worked (l/HW) *** *** 283 614
Carbon Footprint **      
Total Carbon Emissions (Tons of Carbon Dioxide equivalents, CO2e) 265 627 245 357 255 482
Total Scope 1 emissions (tonnes CO2  eq) 122 765 116 659 125 887
Total Scope 2 emissions (tonnes CO2  eq) 142 862 128 698 129 595
Average Volume of Carbon Emissions per Person Hour Worked      
(Tons CO2e/HW) *** *** 0,022
Trends per Source      
Stationary combustion (tonnes CO2  eq) 72 827 67 304 76 495
Mobile combustion (tonnes CO2  eq) 44 956 45 595 43 027
Fugitive (refrigerants) (tonnes CO2  eq) 4 982 3 759 6 365
Electricity (tonnes CO2  eq) 137 397 123 955 125 878
Purchased steam (tonnes CO2 eq) 5 465 4 744 3 717

Carbon footprint

Clover’s carbon footprint extends over the operations of the following five business units:

Business unit Description/key activity
Head Office Corporate administration, marketing, management.
Procurement Transportation of raw milk and materials from suppliers to Clover facilities.
Production Facilities for the processing, packaging and dispatching of products.
Primary Distribution Transport of products from production facilities to primary and secondary distribution centres.
Secondary Distribution Clover controls a large number of secondary distribution facilities across South Africa that handles own and principal clients’ products. Distribution is to retail customers through leased vehicles, under the control of Clover.

    Co2 CH4     GREENHOUSE GASES
N2O HFCs
    PFCs    
               
   


SCOPE 2

Indirect greenhouse gas emissions from the generation of purchased electricity consumed by the organisation

   


SCOPE 3

Direct greenhouse gas emissions from sources that are owned or controlled by the organisation

   


SCOPE 4

Other indirect greenhouse gas emissions that occur as a consequence of activities of the organisation, but occur from sources not owned or controlled by the orgaNisation

   

 

CARBON FOOTPRINT CARBON FOOTPRINT– BY SCOPE  
 
CARBON FOOTPRINT


Value creation

Past

Behaviour in the company is strongly driven by financial and legal imperatives. Particular emphasis where placed on ensuring correct invoicing from service providers, and ensuring that no under/over billing occurs for critical inputs, for example, fuel, water and electricity. Fuel and water quality was a strong focus area. Compliance with legislation was emphasised.

Present

The significant change in relative pricing for energy and other utilities has had (and continuous to have) a significant impact on the company. Relative pricing has changed to such an extent, that a failure to reduce resource consumption intensity will diminish the competiveness of the company, impacting directly on long term value creation. This is especially true in the case of water, electricity and fuels. This structural change has also created an opportunity to improve resource use efficiency, as the company has a responsibility towards all stakeholders to use limited resources wisely for future value creation. This responsibility to all stakeholders also extends to continuously reducing our impact on the environment over time. Given the above, Clover has placed significant emphasis on reducing resource consumption intensity, and aligning actions and activities with performance appraisal and targets. During the current year, our continued focus on water, air and fuel quality has been further improved.

Future

South Africa faces significant water and electricity constraints at present, which necessitates an extended period of capital expenditure. There will be significant pressure to increase tariffs to recover capital expenditure. We anticipate that tariffs will need to increase above the average rate of inflation for an extended period of time. We have therefore embarked on a journey of continuous efficiency improvements to reduce resource consumption.

In order to achieve this, the company will partner with selective service providers to ensure economies of scale in the use of new technologies, and to ensure that Clover becomes the efficiency leader in the market segments it competes in. This not only extends to improved efficiency in terms of water, electricity and fuel consumption, but also to eliminate waste to landfill, effluent under the control of the company, and all other environmental impacts across the value chain.

Clover makes use of available grants and tax allowances to implement “Green technology’’ reducing its carbon and water footprint to improve its operations to be more sustainable in future. This will also result in the reduction of Clover’s cost to produce that will enhance long term value creation.

At Clover our end goal is to create long term value through being a good corporate citizen that improves the wellbeing of all our stakeholders.